Check-Flex® G3 Duckbill Check Valve

The Check-Flex® G3 is built from layers of fabric reinforced rubber, which are hot vulcanised into a single piece valve.

The symmetrical valve delivers full port flow and fast drainage, with minimal length and is ideal for locations that are higher than bed level or permanently submerged, where clearance below pipe invert level is available.

The G3 is an ideal economic replacement for failing flap valves on CSO/ESO, including pumped flows. The tough one piece reinforced Neoprene construction is offers long life in all drainage locations, including coastal and saltwater areas without periodic mainte- nance.

In partially filled pipes, the low upstream head acts on the large area of the G3 walls (compared to the flap valve chord), delivers the force to open the valve and clear shingle and rocks. The G3 valves will reliably drain a pipe of standing water and are self-clearing of flow debris. In tidal zones, the valves will continue to work as the valve is submerged.

The flange of the valve forms a deep gasket to the wall, (35mm). The flange contains a fully encapsulated backing ring, so that the standard valve is suitable for marine use.

Duckbill valves work on the same principle as Leonardo Da Vinci’s mitre lock gate design. The back pressure of the tide or river water presses the valve walls together to make a seal that can hold a vacuum. The G3 responds instantly to pressure changes on the walls allowing pipes to be drained down to lowest wave trough level, maximising the upstream attenuation.

There are SDP (Slide Direct to Pipe) versions available where a connection to an exposed pipe can be made, such as an outfall pipe in rock armour, or is soft ground that cannot support the structure of a headwall. The valves can be installed directly into river flows without sidewall protection. These valves are often used for land drainage and to maintain saltwater marshes or SAC’s using lightweight plastic pipe and SDP valves to control backflow.

Bedrock, Grey

Check-Flex® G3: The modern design

Simple Installation
The deep rubber flange will seal to wall imperfections. Installers will easily achieve an effective and secure valve connection in challenging conditions.

Asymmetrical design
The bill of the valve will clear the apron of headwalls, where the invert level of the pipe is low. This allows the maximum drainage for SUDS and is an effective flap valve replacement in all situations.

Easy Opening
The latest generation of duckbill check valve has the largest wall area to provide the force for partially filled pipes to open the valve, even in silt and sand.

Encapsulated Steel
Backing Ring the G3 is built from radial layers of bias reinforced rubber (can move in one direction only), which are hot vulcanised into a single piece valve. The flange of the valve is reinforced with a fully encapsulated steel ring that re- quires only washers to fix.

Large Sealing Area
The large sealing area works to seal around grit. The fibre rein- forcement is a rip-stop against glass shards in road drainage. The rubber material can handle the typical abrasion in drainage without significant wear with a maximum recom- mended pipe velocity of 5.0 m/s.

Design Life
Check-Flex valves are designed for long life without maintenance. The standard two year warranty and this can be extended to five years. Measurit have sup- plied rubber valves since 1989 and many valves are in service since the 90’s.

Pipe Stays Flowing
The key advantage of the duckbill valve is that pipeline will remain clear of silt, sand and mud, even when the valve itself is fully buried. The valves will work fully submerged. G3 valves can be used as multiport diffuser nozzles to improve the mix- ing of effluent into receiving waters.

Check-Flex® G3 Duckbill Check Valve

Check-Flex® CF-DBF-G3 and CF-DB-G3-SDP Specification [Option]

Nominal Diameter
EN1092-1 flange sizes DN50-DN2400mm [ANSI, JIS]

Material
Neoprene [EPDM, Buna-N]

Backing Ring
Fully encapsulated [316 St-St EN 1.4404, Duplex EN 1.4410]

Pipe Connection
Flanged [SDP: Slide Direct on Pipe]

Cracking Pressure
20-40 mm

Headloss Typical
See specific curve

Weight
See specific drawing

Max Temp
100°C [130°C]

Max Back Pressure
8m [20m on application]

Max Pipe Velocity
5.0 m/s [10 m/s]

- Clearance is required below pipe Invert Level
- Complete flow data for any valve is available on request
- Valve performance data verified at Utah Water Research Laboratory
- These valves are patented, with a continuous product development program - These valves can be installed on any pipe orientation

Specification Notes

-  Check-Flex® G3 valves are usually installed at “end of pipe” in new designs, with the G5 inline valve used upstream.

-  Slide Direct to Pipe SDP valves have the same flow and pressure rating as flanged valves.

-  Valves can be manufactured to deliver a specific exit velocity for effluent diffuser design

-  STEP files available ISO 10303

Download Flanged G3 Drawings

Pipe DN

Model

STEP File

PDF File

100mm

CF-DBF-G3-S0100-NN-316-F

150mm

CF-DBF-G3-S0150-NN-316-F

200mm

CF-DBF-G3-S0200-NN-316-F

250mm

CF-DBF-G3-S0250-NN-316-F

300mm

CF-DBF-G3-S0300-NN-316-F

350mm

CF-DBF-G3-S0350-NN-316-F

400mm

CF-DBF-G3-S0400-NN-316-F

450mm

CF-DBF-G3-S0450-NN-316-F

500mm

CF-DBF-G3-S0500-NN-316-F

600mm

CF-DBF-G3-S0600-NN-316-F

700mm

CF-DBF-G3-S0700-NN-316-F

750mm

CF-DBF-G3-S0750-NN-316-F

800mm

CF-DBF-G3-S0800-NN-316-F

900mm

CF-DBF-G3-S0900-NN-316-F

1000mm

CF-DBF-G3-S1000-NN-316-F

1050mm

CF-DBF-G3-S1050-NN-316-F

1100mm

CF-DBF-G3-S1100-NN-316-F

1200mm

CF-DBF-G3-S1200-NN-316-F

1350mm

CF-DBF-G3-S1350-NN-316-F

1400mm

CF-DBF-G3-S1400-NN-316-F

1500mm

CF-DBF-G3-S1500-NN-316-F

1650mm

CF-DBF-G3-S1650-NN-316-F

1800mm

CF-DBF-G3-S1800-NN-316-F

2400mm

CF-DBF-G3-S2400-NN-316-F

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